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Wire Harness Assembly

Variosystems wire harness manufacturing - The right connection technology

Wire harness connections play a central role in many electronics applications, because only the correct and optimal connection guarantees faultless functionality.

  • Consulting and Development
  • Wire Harnessing
  • Testing
  • End-of-life-Management
wire harness assembly variosystems
HomeimgProductionimgWire Harness Assembly

Variosystems wire harness assembly

Wire harness connections play a central role in many electronics applications. If the quality is not right, the users lose valuable time through unnecessary fault searches. You should therefore not leave anything up to chance and trust in the professionals from Variosystems when it comes to wire harness assembly. Because only the correct and optimal connection guarantees faultless functionality.

Just connect and off you go. That is how a wire harness connection should be, no matter how complex it is. This is why many renowned companies from different industries such as aviation and aerospace, industrial production, military, medical technology, transport, security technology etc. trust in our longstanding experience and our considerable expertise in wire harness manufacturing. Even when it comes to delicate electronic applications, we find a suitable solution together with our customers. Thanks to a modern machine fleet, at Variosystems we are able to produce individual, customized wire harness on time and of the highest quality for your company. We can count on qualified specialist personnel at every process and production step.

Comprehensive product range

Quality at a fair market price. This is what Variosystems stands for with all its products and services. We develop and produce all products to high quality standards. However, our work is not finished when the products are delivered. Even after that, we are of course there for our customers with our end-of-life management services.

Quality: par for the course at Variosystems

Are high standards important to you for wire harness connections? For us too! Our customers expect from Variosystems an optimal, uncompromising quality. We therefore check these continuously during our processes and undertake remediations if required. We therefore fulfil the highest quality standards and are certified according to the norms ISO 9001, ISO 13485, ISO 14001, ISO 45001 & UL. IATF 16949 from the end of 2022.

Variosystems portfolio for wire harness assamble

Consulting and development services


It starts with optimal consulting at your site, in order to find the best solution together. You can make use of the following services:

– Drawing up wire harness sketches, preparing lists of parts
– Creating the necessary drawings and test specifications
– Development of test programs and making test adapters
– Testability analyses

Wire Harness services


There is no wire harness manufacturing requirement for which we do not offer the right solution:

– Cutting to length and insulating
– Crimping, sealing
– Braiding flexes
– Ultrasound welding of flexes
– Casting and recasting of splicing and connections
– Bandaging flexes and leads
– Preassembly of individual leads and cables
– Cable harness mounting on the board
– IDC terminal technology

Testing services


All wire harness connections are tested comprehensively according to strict guidelines. This ensures one hundred percent quality. The comprehensive testing offers for our customers include:

– Test engineering
– Visual control
– Automatic and visual tests
– High frequency, high voltage and temperature tests

End-of-life management services


We support our products, “from the cradle to the grave”. That is our motto when it comes to the lifecycle process for our customers. We are there for your company with these services:

– Warranty services
– Spare parts supplies
– Returns and disposal

You are looking for a competent electronics partner?

Due to the modular design of our solutions, our customers use the Variosystems service portfolio very individually. As a result, cooperation often turns out differently, from support in engineering, i.e. in the innovation area, to series production and end-of-life services. The advantage of our end-to-end solutions is that they can be adapted to the customer's needs as a modular system. Fast, transparent and absolutely uncomplicated.

Customer Success Team North America
Customer Success Team Europe