Rapid prototyping
Shape development decisions based on a validated functional sample, not assumptions. With our rapid prototyping services, we build a fully functional electronic sample within one week at our Incubator facilities, based on your source design documentation.
This allows us to validate functionality and performance together, creating a reliable foundation for prototype development, subsequent volume production, and a faster time to market.
We take care of rapid prototyping, you benefit from:
Speed over process complexity
Rapid prototyping is all about speed. Components are sourced pragmatically and quickly, without the process overhead required for volume production. Within a short time, you receive a functional prototype ready for initial testing and evaluation.
Gain confidence early
Functional samples allow you to verify concepts under real-world conditions from the very beginning. You gain early insights into functionality, performance, and optimization potential, providing a solid basis for the next stages of development.
Identify issues before they become costly
Potential weaknesses in design, manufacturability, or system integration are identified during the prototype phase. This minimizes rework, avoids expensive design changes, and accelerates the overall development process.
Reduce development risk
Our rapid prototyping and engineering teams work hand in hand. During prototype development, we already do Design-for-Manufacturing analyses and consider the requirements of future production and industrialization. This shortens development cycles, reduces project risk, and ensures a smoother transition into pilot and volume manufacturing.
From design to functional sample in just one week
Time is one of the most critical factors in product development. That’s why our rapid prototyping process is designed to transform your concept into a functional sample within short time.
At our Incubator sites, we support you from the earliest stages of development. Short communication paths, close collaboration, and maximum flexibility create the ideal conditions for a seamless transition into the next phases of product development.
We support you with:
- Technical consulting, design reviews, and optimization of existing designs
- An established partner network for fast and reliable component sourcing
- Short iteration cycles for rapid validation and continuous improvement
- Early assessment of supply chain, component lifecycle, and manufacturability risks
- Low-volume production to secure the transition from prototype to manufacturing
Rapid prototyping under production-ready conditions
Successful rapid prototyping goes far beyond circuit board assembly. Our goal is to manufacture functional prototypes under production-like conditions while preparing for development and industrialization from day one. That’s why we use production-oriented technologies, proven manufacturing processes, and high quality standards already during prototyping, helping you accelerate your path to market.
Our capabilities include:
- SMT and THT assembly using state-of-the-art manufacturing technologies
- Ready-to-install electromechanical assemblies and complete box build assembly
- Cable and wire harness assembly, as well as complete system wiring
- Processing of ultra-miniature components down to 0201 package size with pitches as fine as 0.2 mm
- Infrastructure for bring-up, power-up, and functional testing
- Dedicated engineering support
Form, fit & function validation
A functional sample only delivers real value when it can be tested and verified under real operating conditions. We support you from initial power-up through verification and technical optimization.
Comprehensive inspection and testing ensure that your prototype meets all defined requirements and provides a reliable foundation for the next development stages and the final product.
Our testing and validation services include:
- Software upload, configuration, and debugging
- Open/short circuit testing and electrical integrity testing
- AOI, X-ray inspection, and functional testing
- Verification against defined specifications and quality requirements
- Rapid design modifications, engineering changes, and repairs during commissioning
Efficient processes for rapid prototyping
Rapid prototyping requires a different approach than volume manufacturing. That’s why we rely on lean, flexible processes tailored to your specific project requirements. We deliver functional samples without unnecessary administrative or process overhead.
A dedicated point of contact, direct communication, and short decision-making paths ensure that changes can be implemented quickly and development cycles are kept to a minimum.
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Wherever you need our expertise: We're here to support you at every stage of your product life cycle.
