Test engineering services
Every defect that is discovered late in the development or production process costs time, money, and valuable resources. Well-designed test concepts help identify risks at an early stage. Our test engineering services support you from product development through to series production with tailored strategies, advanced test methods, and reliable test systems.
The result is stable manufacturing processes, faster time-to-market, and consistently high product quality.
We take care of test engineering, you benefit from:
High product quality through comprehensive test coverage
With a tailored test concept and the right combination of test methods, defects are reliably detected from the PCB assembly to the finished system. This ensures that only fully verified products move on to the next stage of production.
Reduced costs through early defect detection
Precise failure analysis enables corrective actions before issues become costly. This helps reduce rework, scrap, and warranty claims while improving overall production efficiency.
Stable production and faster time-to-market
By defining test strategies and applying Design-for-Testability (DFT) principles early in development, we establish efficient test processes for volume production. This shortens ramp-up times, ensures stable manufacturing, and accelerates your product launch.
Globally transparent and scalable test processes
Standardized test systems, complete traceability, and seamless integration into our MES and ERP systems provide transparent processes and consistent testing quality across all our production sites worldwide.
Tailored test solutions for your requirements
We define the right test strategy for your product from the earliest stages of development. Based on your assembly, system, or application, we select the most suitable test methods and develop custom test equipment that integrates seamlessly into your manufacturing processes.
Our own test platforms and in-house developed test systems enable short response times, maximum flexibility, and globally standardized testing processes.
Our services at a glance:
- Targeted support for hardware development based on Design-for-Testability principles
- Development of customized test solutions for PCBAs, wire harnesses, and complete systems
- Selection and combination of suitable test methods such as ICT, functional testing, boundary scan, and AOI/AXI
- Development of own test fixtures, test systems, and functional test platforms
- Integration of test solutions into MES and ERP systems for end-to-end process control
Reliable testing for every assembly
Whether circuit board assembly, box build assembly, or wire harness assembly, only the right testing process can verify that your product meets all requirements. Using advanced test methods and automated test systems, we verify electrical functionality, interfaces, and the quality of every assembly.
Regular calibration, maintenance, and continuous enhancement of our test systems ensure reproducible results and long-term process reliability.
We support you with:
- In-Circuit Testing (ICT), Flying Probe, and Functional Testing for PCB assemblies and box builds
- Testing of wire harnesses
- Automated test solutions for efficient and repeatable testing processes
- Maintenance and calibration of test fixtures and test systems
- Adaptation of test systems to product changes
Turn test results into better products
A successful test is only the beginning. We systematically analyze test results, identify root causes, and work closely with engineering, quality, and manufacturing teams to implement targeted improvements.
Combined with comprehensive test documentation and technical support during ramp-up and series production, we help you establish reliable processes and fully traceable quality.
We provide:
- Failure analysis, defect classification, and root cause analysis
- Evaluation of key quality metrics and implementation of improvement measures
- Technical support for manufacturing, suppliers, and engineering change management
- Creation of test plans, test specifications, and work instructions
- Documentation and systematic storage of all test results for full traceability
Test engineering services with Variosystems
Our test engineering services cover the full range of modern testing technologies, from Automated Optical Inspection (AOI) and X-ray inspection to In-Circuit Testing (ICT), Flying Probe Testing, Functional Testing, Boundary Scan, wire harness testing, and onboard programming.
This ensures you receive the right testing solution for your product, your quality requirements, and your manufacturing process throughout the entire product lifecycle.
Get in touch
Wherever you need our expertise: We're here to support you at every stage of your product life cycle.
